Always follow all the instructions when installing anything. When the controller loses power, the burner shuts down. Make sure you wire through all the safeties, so the control loses power when one of the safeties trips. Installation TipsĪ few installation tips and features include the control only needs to be supplied with 24 VAC – no line voltage needed – you tap into the 24-volt transformer that should be with the boiler. Make sure you get the pilot light in the recommended position per the manufacturer’s recommendations or guidelines. That allows gas build-up, which can be dangerous.
That means the pilot light is too far away from the main burner. We do not want any “whoosh” main burner ignition.
The pilot burner is usually installed in a tight space, and you have to get it exactly right, so the main gas burners light right away when the main valve in the gas valve opens to feed gas to the main burners. The most difficult part of the installation for me is usually not the piping or even the wiring but getting the pilot burner in the correct position to light the main burners. That makes it possible to use the include gas valve for either ¾ inch pipe or ½ inch black iron pipe. The gas supply side of the gas valve is a ¾ inch, but Honeywell includes a ¾ inch to ½ inch reducer bushing. The manifold side of the gas valve is a ½ inch, but the kit comes with a ¾ inch flange if the manifold side of the gas valve requires ¾ inch. Comfortable with the reliable heat this winter and the colder days of fall and spring. Another hour in the basement was taking care of the boiler and doing annual boiler maintenance, and I can feel comfortable. A second later, the main burner’s fired and the old boiler (approximately 30 years old) got a taste of modern technology. I couldn’t see it, but I could hear it.Ībout a second or two of sparking and I heard the pilot fire. The boiler and the new electronic ignition module came to life by sparking. About an hour and a half later, I threw the switch for the main power. The intermittent pilot retrofit kit arrived, and immediately, I took it down to the boiler to make the new introduction. Throwing the Switch - Changing a Standing Pilot Boiler to Electronic Ignition That is when I ordered the Y8610U Intermittent Pilot Retrofit Kit. Finally, fall arrived, and it was time to start up the old boiler so we can have some heat. All summer, I kept thinking about upgrading the boiler to electronic ignition from a standing pilot.Įspecially after a nasty springtime encounter with lighting the pilot light that reminded me of all the frustrating experiences. I had recently purchased a new – old house (1920) that has a steam boiler in the basement. It reminded me of all those standing pilot furnaces and boilers out there that have been changed to electronic ignition by me when I was working in the field. I recently upgraded my boiler from a standing pilot to this electronic ignition control. Honeywell Y8610U6006 Gas Valve Intermittent Pilot Retrofit Kit Available hereįrom Standing Pilot to Electronic Ignition - Changing a Standing Pilot Boiler to Electronic Ignition
HOW TO CHANGE A THEROCOUPLE FOR A HB SMITH G200 BOILER UPGRADE
Gas systems that are eligible for an upgrade from standing pilot to electronic ignition (covers BTU ratings up to 270,000).
Honeywell produces an electronic ignition retrofit kit that is ideal for residential and light commercial gas furnace systems. And while it is not recommended in every situation it can help eliminate those pesky repeat service calls.Ĭalls where the pilot continues to go out for whatever reason? The sudden ghostly draft is one of the big reasons. There is another option for you and your customer. You clean the pilot burner and replace the thermocouple and walla………….it lights and stays lit. Or some other reason that is keeping the pilot light from staying lit. Whether it is a water heater, furnace, or boiler, and you find the thermocouple is bad. I am certain if you are a service technician, then the previous sentence can be qualified with “How many frustrating times.” You go on a service call and find the old standing pilot gas system. The Honeywell Y8610U Intermittent Pilot Retrofit KitĬhanging a Standing Pilot Boiler to Electronic Ignition - Conversion Upgrade - How many times have you spent time in the cold trying to light a pilot light on a standing pilot gas system?
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